In this article
Short answer: we are an export house, not a single plant. Each stage of your order is done by a unit that specialises in that one job. We write the spec, book each stage, check the goods at every handover, and ship as exporter of record. If anything is wrong, you deal with us.
The six stages
- 1
Spinning
Cotton becomes yarn. The yarn type sets softness: ring-spun, combed or zero-twist.
- 2
Weaving
Two sets of warp yarn: one tight for the base, one slack that forms the loops.
- 3
Dyeing & washing
Scoured, dyed to your shade and softened. Shade is checked against the approved sample.
Shade check - 4
Cutting & stitching
Cut to size, hemmed, borders finished.
- 5
Labels & embroidery
Your care label, logo or embroidery, if ordered.
- 6
Inspect & pack
Final AQL 2.5 inspection, folding and export cartons.
AQL 2.5
| Stage | What happens | What we check before it moves on |
|---|---|---|
| 1. Yarn | Cotton is spun into yarn of the right thickness and strength | Yarn matches the spec and comes from one lot where possible |
| 2. Weaving | Yarn becomes terry or sheeting | Fabric weight, width and weaving faults |
| 3. Dyeing or bleaching | Fabric is whitened or coloured | Shade against your approved reference |
| 4. Washing and finishing | Fabric is washed, softened and stabilised | Size after wash, feel, absorbency |
| 5. Cutting and stitching | Pieces are cut, hemmed and sewn | Measurements, hems, seams |
| 6. Embroidery and labels | Logos and labels are added | Position, spelling, thread colour |
Then comes the final inspection to AQL 2.5, packing, and dispatch to Cochin.
Why work this way
A unit that only weaves is good at weaving. A unit that only dyes is good at dyeing. Using the right specialist for each stage gives a better result than asking one plant to do everything adequately.
It also lets us make towels, bed linen and robes for the same buyer, because each product can go to the units that suit it. One plant can rarely do all three well.
What it means for you
- One order, several products. Bed, bath and robes on one purchase order, one invoice and one shipment.
- Smaller runs. Trial runs from 500 pieces, and bed linen and white robes from 50 pieces per size.
- One party responsible. Your contract, your invoice and your bill of lading all carry our name.
- Checks along the way. A shade problem is caught after dyeing, not after 2,000 pieces are stitched.
The honest downside
More handovers mean more places for delay. A stage that runs late pushes the next. That is why we quote 30 to 45 days and build in the handover time, and why late artwork or a changed spec costs more time with us than you might expect. We manage this by booking stages ahead and following the order daily, and we tell you early if a date is at risk.
What we don't tell you
We don't name the units or publish what each stage costs. That knowledge is how we keep prices where they are, and it is the one part of our business we keep to ourselves. You are welcome to see your order in production by arrangement.
What we don't claim
You will not read that we own a mill or a dye house, because we don't. We also don't claim certificates that belong to the units. OEKO-TEX Standard 100 is available on certified lines. Organic and social audit certificates sit with specific certified units and are confirmed per order.
Where responsibility sits
| If this goes wrong | Who you call | Who puts it right |
|---|---|---|
| Shade is off | Anabyn | Anabyn |
| Pieces are underweight | Anabyn | Anabyn |
| Labels are wrong | Anabyn | Anabyn |
| The lot fails inspection | Anabyn | Anabyn, before it ships |
That table is the point of an export house.
Read more
For how this differs from a factory or an agent, see export house vs factory vs trading agent. For the timeline, see the 60 days after you approve a sample. Our why Anabyn page sets out what we add. To see it on a real order, ask us for a quote.
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Written by
Dr Abin Babu
Founder & Chairman, Anabyn Global Ventures
Anabyn exports hotel and home linen from Kerala, India. These guides come from the questions buyers ask our desk. About the team
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