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Short answer: rejects are not one pile. Linen that is faulty from new goes back to the supplier. Stained linen gets one recovery wash, then moves to a lower grade of use. Worn linen is cut for cleaning cloths. Keep a count of each group, because the mix tells you what to fix.
Four groups, four decisions
| Group | Examples | Decision |
|---|---|---|
| Faulty from new | Wrong size, underweight, hem coming undone in the first washes, shade different within a batch | Report to the supplier with photos and numbers |
| Stained | Makeup, rust, dye transfer | One recovery wash, then downgrade |
| Worn | Thin pile, frayed edges, grey after normal washing | Cut for rags, or donate |
| Damaged | Tears, burns, bleach holes | Rag, and find out how it happened |
Faulty from new
A fault that shows in the first few washes is a quality matter, not wear. Act quickly:
- Set the pieces aside unwashed if you can.
- Count them and note which delivery they came from.
- Measure or weigh against the spec.
- Send photos and numbers to the supplier.
A written spec with tolerances makes this simple. Without one, it is an argument. See what to do when a shipment arrives off-spec.
Stained
Give stained pieces one targeted recovery wash, sorted by stain type. If the stain stays, don't keep washing. Repeated harsh washing costs more than the piece and weakens it.
Downgrade before you discard
| Was | Can become |
|---|---|
| Guest room bath towel | Pool or gym towel, staff towel |
| Guest room sheet | Staff accommodation, dust cover, ironing cloth |
| Hand and face towels | Cleaning cloths, in a marked colour |
| Bathrobe | Spa back-of-house use |
Mark downgraded stock clearly, with a dye mark or a cut corner, so it never returns to a guest room.
Worn
Every piece wears out. What matters is when. Record how long each batch lasted. If towels reach rag stage far sooner than expected, look at the wash process and the spec together. Read how many washes a hotel sheet really lasts.
Rags, donations and recycling
- Rags: cut and hem, or simply cut. Your engineering and kitchen teams will use them.
- Donations: shelters and animal charities take clean, worn towels and sheets.
- Recycling: some markets have textile recyclers who collect cotton in bulk.
Count the rejects
Log rejects monthly by group. A rise in "stained" means a housekeeping or guest-use issue. A rise in "worn" means the batch is ageing and a reorder is coming. A rise in "faulty from new" means a conversation with your supplier.
For loss and reject control across the hotel, see how to reduce linen loss. When a batch is due for replacement, send us the spec and quantity.
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Written by
Dr Abin Babu
Founder & Chairman, Anabyn Global Ventures
Anabyn exports hotel and home linen from Kerala, India. These guides come from the questions buyers ask our desk. About the team
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